Porosity in Zinc Die Casting

You have designed an innovative part with tight tolerances. Your design looks perfect in your initial drawings. However, there is one invisible challenge that can compromise even the best designs: porosity in zinc die casting. Zinc die casting porosity is air trapped within a die-cast part in an unwanted location. This air weakens structural integrity […]
Mold Flow Simulation

The Die Casting Mold Die casting is a manufacturing process that allows manufactures to produce parts with three-dimensional shapes efficiently. The process involves injecting molten metal into die cavities at high pressure using a die casting machine. The molten zinc quickly cools and solidifies, taking on the exact shape of the die cavity. Then the […]
How Zinc is a Good Corrosion Resistant Metal

When selecting materials for die casting, key considerations often include the strength, longevity, and if it is a corrosion resistance metal. Zinc die casting is a popular choice when these factors are critical, but one common question arises: Does zinc rust? And more importantly, is zinc a corrosion resistant metal? Does Zinc Rust or Corrode? […]
Customer Collaboration on Zinc Part Design

At Deco Products we have an immense amount of experience. In both part design and its subsequent production to ultimately provide optimal lost. Customer collaboration on zinc part design is crucial in design for manufacturability and ensuring that the final product meets its requirements and expectations. Early involvement allows our engineers to collaborate directly with […]
Deco Products: Culture and Hiring Process on Camera

At Deco Products we believe that by combining the strengths and abilities of all our teams, there is no problem we cannot solve. Deco prides itself as being the largest custom zinc die caster in North America. Deco’s engineering and production teams are of top quality to be able to handle tooling transfers for customers […]
Cost Effective Advantages of Zinc

In the ever-evolving world of manufacturing, cost-effectiveness is a key factor in decision-making. Manufacturers constantly seek materials that not only meet their quality standards but also are affordable. One such material that is popular for its affordability and remarkable physical properties is zinc. Let’s explore the cost-effective advantages of zinc. The Strength and Net Shape […]
Meet The Team | Nick Murphy HR Recruiter

Looking for jobs in Decorah? Meet Nick Murphy! Nick is the HR Recruiter here at Deco Products. For those unfamiliar with Deco Products, we are a zinc die cast manufacturer. Nick plays a key role in finding and onboarding new employees here at Deco. Born and raised in Waukon, Iowa, Nick Murphy moved to Decorah seven […]
Designing Zinc Parts for Optimal Performance: Best Techniques

Designing zinc parts can be a complicated process. There are many factors to consider, including the part’s function, the materials being used, and the manufacturing process. As such, it’s essential to have a solid understanding of the best practices and techniques for designing zinc parts. We will explore valuable insights for zinc part design. Additionally, […]
Meet The Deco Team – Joel Stravers

Meet Joel Stravers! Joel is the Maintenance and Facilities manager here at Deco! He was born in Des Moines, IA and graduated from Southeast Pol High School. He is a recent addition to the DECO team, joining us about 18 months ago, and we are glad to have him! Questions: Why did you join DECO? […]
Meet The Deco Team – Jason Madison

Meet Jason Madison! Jason is a Quality Manager here at DECO products. Jason was born in Northwest Indiana, in the Chicago area. He graduated from Highland High and attended Rose-Hulman Institute of Technology. He joined DECO after graduating, and through his 15 years at DECO, has worked as an associate engineer, to an associate process […]