Die Casting Quality Control

Die casting quality is controlled by Deco’s QMS (quality management system). Our QMS encourages quality control at each level of production, in addition to regular inspection of product. The QMS is designed to meet or exceed our customers’ expectations of quality. If needed Deco can accommodate other special customer requirements. Deco is certified to ISO 9001:2015 standards and also uses industry best practices, including but not limited to:

  • Capability Studies
  • Real Time Data Collection
  • CMM Analysis
  • Customer Inspection Plans
  • Destructive and Non-Destructive Testing
  • PPAP for New and Revised Products
  • Corrective Actions
  • Preventative Actions

What is Manufacturing Quality?

Manufacturing quality is the conformance to customer specifications. Conformance to customer specifications is the fundamental basis for managing operations to produce quality products. Customer expectations have risen over time and manufacturing quality is an absolute requirement. Most importantly, these expectations must be met no matter where products are manufactured, distributed, or sold.

Deco Products Zinc Die Casting Quality Control Part

Quality Planning

At Deco, quality planning begins before producing the first part. In an initial meeting with tooling design, production, and engineering. The team compiles data regarding the casting’s application, function, and performance requirements. With the data that has been collected, the team develops a quality plan.

Our team designs and fabricates any necessary gauges or fixtures, upon completion of the plan, . When the die cast tooling is complete, we produce samples and create dimensional layouts based on the customer’s drawing. After that, routine inspection is integrated into production to ensure the product meets or exceeds our customers specifications.

Die Casting Quality Control Continuous Improvement

Firstly, Deco is dedicated to zinc die cast process excellence. Secondly, this dedication is exemplified by our commitment to continuous improvement. Finally, our continuous improvements include ongoing process improvements, implementing lean initiatives and 5S efforts.

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