At Deco Products our expertise is the zinc die casting process. For over 60 years we have expanded our zinc die casting capabilities to meet the demands of our customers. An advantage of zinc die casting is the precision and design flexibility with hot chamber die casting.
Deco Products has more than fifty (50) 14–16-ton machines for casting custom zinc die cast parts. We also house over thirty larger standalone machines that range from 60 to 500 tons. We offer a wide range of capabilities when including our miniature multi-slide zinc die cast machines.
Deco’s launder line, as we call it, increases efficiencies and capacity in the die cast manufacturing process.
Our lauder line provides a cost-effective way for transferring molten metal in the die cast manufacturing process. On the launder line, molten zinc constantly runs through a trough where the 14–16-ton machines pressure inject the fluid zinc into a tool. This provides for increased efficiencies and capacity and quicker modular setups.
The high-pressure injection pushes molten zinc into the intricate details of the tool. This prevents defects in the final parts like pitting from air pockets can save money and time in the long run. This benefits both our customers and Deco Products.
Deco’s larger machines, 60-500 tons, can make parts that weigh from a few ounces to 8 pounds. This broad range gives Deco flexibility on our ability to produce parts.
Deco Products has many services and capabilities to provide to our customers.
From A to Z or Assembly to Zinc plating…we want to be your zinc die caster of choice.
If your project requires only a raw zinc die cast part…we can do it. Our goal is to provide our customers with a completely finished part that meets or exceeds their expectations. Thus, you are not increasing your lead times by sending your die castings to another vendor for additional services.
Thanks to its low melting temperature and high fluidity, zinc can fill complex molds with precision. Zinc alloys flow like water capturing intricate details and textures.
For example, castings can fill out the fine details of threads or other shapes. This capability is crucial for components requiring precise tolerances and smooth finishes. Additionally, the precision of zinc castings can eliminate secondary machining operations.
The physical and mechanical properties of zinc alloys can provide you with the precise castings you are looking for. Zinc allows designers to consolidate important features into one net-shape die casting. Consolidate of parts into a single casting provide a cost reducing solution.
Known for their strength, zinc alloys surpass the durability of other metals like aluminum and plastics. Zinc has a stronger impact strength. When designing parts zinc alloys can be the best choice for structural needs to survive higher loading or cyclical loading. This makes zinc die cast parts ideal for durability and strength requirements.
Zinc’s efficient casting process results in lower energy consumption and reduced material waste. While the upfront cost of a zinc die cast tool may be more than other metals. The long die life contributes to cost savings for high running parts. In general, dies get about a million shots off each tool.
Zinc low melting point is a key benefit over aluminum alloys. Aluminum die casting averages about 100,000 shots in die life. Making zinc an economically viable option for bulk production—with 10 times the life!
Zinc achieves a smooth surface ideal for high finish applications. Zinc alloys are one of the easiest metals to apply decorative plating or power coat finishes. Of course, you can buff before or after the plating operation to further enhance the surface finish quality.
Deco Products began powder-coating in our facility in 1972.
Zinc alloys offer superior corrosion resistance, enhancing the longevity of the parts in harsh environments. Zinc is naturally corrosion resistant. Zinc will not “rust” if left outside as it does not contain iron like steel.
In this way zinc naturally is corrosion resistant. Zinc alloys can discolor and if parts need additional protection the parts can be powder coated or plated.
The physical attributes of zinc die cast alloys allow for a clean and attractive durable finish. Deco has a state-of-the-art dual line powder coating system that can make your product stand-out against your competition. Multiple colors, shades and textures surface finishing are available to meet your specifications.
Zinc die cast alloys provide an excellent base for a durable finish in the powder coating process. Similarly, the physical attributes of the material, it is a great substrate for various types of plating.
Because zinc die casting can achieve near net shape, it generally requires minimal machining. If your project needs tighter tolerances, our machining processes can help Deco provide you with a finished product.
With the versatile applications zinc die casting benefits various industries.
Window and Door Hardware: Zinc is a perfect material for highly scrutinized window and door hardware. Zinc die casting capabilities for window and door hardware is the smooth surface that adheres to decorative finishes.
Fluid Transport Componentry: For critical features such as, fittings, valves, and other parts with threaded components and sealing surfaces.
Electronics: Zinc’s thermal conductivity makes it ideal for electronic components like enclosures, shielding cases, and heat sinks.
Construction and hardware: Zinc’s corrosion resistance and strength find applications in building hardware, fixtures, and plumbing components.
Q: What makes zinc alloys more durable than other metals in die casting?
A: Zinc alloys known for their exceptional strength and impact resistance. Surpassing the durability of other common casting metals like aluminum and various plastics used in die casting. This inherent strength makes zinc ideal for parts requiring high structural integrity under stress or cyclical loading conditions.
Q: How does the precision of zinc die casting reduce manufacturing costs?
A: The low melting point and high fluidity of zinc allow it to fill complex molds accurately. Capturing intricate details and textures that other casting metals might not. This precision eliminates the need for secondary machining operations in many cases. With zinc’s ability to consolidate features into a single net-shape casting, can significantly reduce overall manufacturing costs.
Q: Why is zinc considered an environmentally friendly option for die casting?
A: Zinc stands out for its recyclability and minimal environmental impact during the manufacturing process. You can recycle it indefinitely without losing any physical or chemical properties.
Ensuring that zinc used in die casting does not contribute to waste. Additionally, the process of zinc die casting is efficient, with little to no by-product waste, aligning with broader sustainability goals within the industry.
Deco Products is a full-service zinc die-caster that offers precision zinc die-castings to customers globally. We utilize custom-designed hot-chambered die-casting machines to offer you competitive and quality products.
